Usually I start with bars 12 to 18 inches long and 1 inch wide and thicknesses range from 1/32 to 1/4 inches thick depending on various factors. you need to get all the residue out of the pattern. now take some straight ferric and put some copper in it. Damascus steel was made by forging wootz into swords and other objects. do a deep etch on the Damascus then neutralize the blade and clean it back up. dip your clean polished blade into the ferric/copper solution. Using a press is a very practical way to make damascus although not the fastest. after 5 or ten minutes remove the copper, and dilute the ferric/copper solution with four parts water. It required considerable skill to maintain constant temperatures to produce steel with the characteristic wavy pattern. A press of 20 to 30-tonne capacity will normally suffice. The steel can be drawn out using flat or drawing dies and taking “bites” at the billet. 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